Ukuphuculwa okuqhubekayo kunye nobuchule bokunyibilikisa nokufaka i-aluminium
Itekhnoloji yokunyibilikisa nokukhupha i-aluminiyam ikakhulu ibhekisa kwiitekhnoloji ezahlukeneyo ezibandakanyekayo kwinkqubo yokuvelisa iphepha, umcu, ifoyile kunye netyhubhu, izitshixo zentonga kunye neeprofayili. Iitekhnoloji ezinje ngokucwilisa, ukusarha, ukuvavanya kunye nokwenza izinto ngokuzenzekelayo kunye nokudibanisa okukrelekrele. Okwangoku, ulungelelwaniso olusisiseko lwezixhobo zeworkshop yokuphosa lubandakanya i-furnace yokunyibilikisa nokubamba (okanye i-furnace yokunyibilikisa i-aluminiyam kunye ne-furnace yokubamba), ukuhlamba impahla, inkqubo yokucubungula kwi-intanethi, umatshini wokuphosa, njl.
Ukususela kwimeko yokwenyani yemveliso yeworkshop yokuphosa, imisebenzi ephambili ibandakanya ukondla, ukususa i-slag, ukondla, ukucokisa, ukulungisa isikhunta, ukucoca, ukuphakamisa, ukuhambisa, ukubeka, ukulayisha nokukhupha, ukulinganisa, ukulayisha, njl. Ukongeza, kukwakho nokutya okumanzi, ukutya okuqinileyo, ukucocwa kwecala lesithando njalo njalo. Kwindlela yokusebenza yokwenyani, ukufunyanwa kokuvuza kwe-aluminium yangoku kunye nokufaka iplagi kwinqanaba lokuphosa kusafuna umsebenzi wezandla, ofuna umthwalo omkhulu womsebenzi kunye nomngcipheko ophezulu. Ukongeza, imisebenzi yezandla nayo iyadingeka ekucoceni nasekugcinweni kwesikhunta emva kokuphela. Xa kuthelekiswa, uninzi lomsebenzi ofana nolawulo oluzenzekelayo kunye nee-ingots zokuxhoma usombululiwe. Emva kokuphosa nokukhupha ii-ingots, ngetafile yokugcina i-roller, umatshini wokusarha, isithando sokufunxa (kubandakanya igumbi lokufunxa, igumbi lokupholisa, imoto yokondla, njl. njl.), inkqubo yokufunxa ngokuzenzekelayo kunye nenkqubo yokufunxa (i-stacker, i-stacker, usuku lokudlulisa) Izithuthi, njl. njl.), izixhobo zokubhaqa iziphene, ukulinganisa, ukulinganisa, ukulayisha kunye nezinye iinkqubo zongezwa yinkqubo ye-MES ukudibanisa yonke inkqubo ukuze kufezekiswe imveliso ekrelekrele neqhubekayo.
Ke ngoko, okwangoku, kusekho iingxaki ezifana nokulungelelaniswa kwezixhobo ezingalinganiyo kunye nonxibelelwano olubi lwezothutho phakathi kwemigca yemveliso. Nangona kunjalo, ngophuhliso lwetekhnoloji, ukusetyenziswa okudibeneyo kunye nokulungelelaniswa kwezixhobo ngoku kuqhagamshelwe kwiinkqubo ezahlukeneyo zolawulo, kwaye ukusebenza kakuhle kwemveliso kuphuculwe. Kuphuculwe, kwaye indawo yokusebenzela yokudubula iphuhliselwe kubukrelekrele.
Ukususela kwimeko yangoku yokusetyenziswa kwetekhnoloji yokunyibilikisa nokukhupha i-aluminiyam, iitekhnoloji ezisetyenziswa ngoku ziquka itekhnoloji yokufudumeza ukunyibilikisa, itekhnoloji yokucubungula ukunyibilikisa, itekhnoloji yokukhupha, kunye nezinye iitekhnoloji zeworkshop. Itekhnoloji yokufudumeza ukunyibilikisa esetyenziswa kakhulu kukutshiswa okuvuselelayo kunye nokutshiswa kwe-burner ngesantya esiphezulu ekufudumaleni kwegesi, ukongeza ekufudumaleni ngombane kunye nokufudumeza okujikelezayo. Itekhnoloji yonyango lokunyibilikisa ibandakanya unyango lwangaphambi kwesithando somlilo, unyango lwangaphakathi kwesithando somlilo, ukukhupha igesi kwi-intanethi, ukususa i-slag, ukucocwa kweenkozo kunye nezinye iitekhnoloji. Itekhnoloji yokukhupha iquka i-ingot ethe tyaba, i-ingot ejikelezileyo, itekhnoloji yokukhupha kunye nokuqengqeleka, kunye nezinye iitekhnoloji zeworkshop ziquka itekhnoloji yokucwilisa, itekhnoloji yokupholisa, itekhnoloji yokusika njalo njalo.
Okwangoku, uphuhliso lwangoku lwetekhnoloji yokuthunga lubangelwa kakhulu kukuhlala kunye kweetekhnoloji ezininzi zokuthunga, kwaye iimfuno zeemveliso ngokwexabiso, umgangatho kunye nokusebenza kakuhle ziphezulu njengangaphambili, ngelixa iimfuno zokukhusela okusingqongileyo, ukonga amandla kunye nokhuseleko ziqiniswa kancinci kancinci. Njengoko iiteknoloji ezintsha ziqhubeka zivela, iiteknoloji ezindala ziyancitshiswa kancinci kancinci.
Ngenxa yeemfuno zokhuphiswano kushishino, ulawulo kunye nesikhokelo semigaqo-nkqubo yesizwe, kunye nokuphuculwa okuqhubekayo kwetekhnoloji yokuthunga, ayigcini nje ngokuqwalasela ngakumbi ekunciphiseni iindleko, ukuphucula umgangatho wemveliso, kunye nokuphucula ukusebenza kakuhle kwemveliso, kodwa ikwaqwalasela ngakumbi ukhuseleko lokusingqongileyo, ukonga amandla kunye neemfuno zokhuseleko. Ukudibana netekhnoloji yolwazi kube ngumkhwa ongenakuphepheka.
Ukunciphisa iindleko, ukuphucula ukusebenza kakuhle, ukhuseleko lokusingqongileyo kunye nokonga amandla zezona ndlela ziphambili zophuhliso lwetekhnoloji entsha yokwenziwa kwe-aluminium
Phakathi kweendlela zokondla nezokususa inkunkuma, kukho ikakhulu izithuthi zokuphakela ezizenzekelayo kunye nezithuthi zokususa inkunkuma ezizenzekelayo. Isetyenziselwa ukongeza izinto eziqinileyo, izinto ezingamanzi kunye nokususa inkunkuma ngaphambi kokuba kufakwe i-oven.
Isixhobo sokususa i-alkali kwiteknoloji yokucubungula ukunyibilika sisetyenziselwa ukunyanga i-electrolyte ngaphambi kwesithando, kwaye iteknoloji yokucoca imoto yokucoca isetyenziswa ngaphambili kwesithando endaweni yokucoca ngesandla ukuphucula ukhuseleko. Isixhobo sokususa igesi ecaleni lesithando sisetyenziselwa ikakhulu ukucocwa kwesithando, esingadingi kungenelela komntu, siphucula ngokufanelekileyo ukusebenza kakuhle, kwaye siphucula nokhuseleko. Ukongeza, ukuhluzwa kwe-electromagnetic
Esi sixhobo sisetyenziswa kakhulu ekuhluzeni kwi-intanethi, esineengenelo zokuchaneka okuphezulu kokuhluza, ngokusisiseko akukho kungcola kungenisiweyo, kwaye kulula ukusiqhaqha nokufakela. Isixhobo sokususa igesi nge-ultrasonic sinokufezekisa ukungeniswa kokungabikho kungcola, izinga lokususwa kwe-hydrogen liphezulu njenge-70%, kwaye iinkozo zinokucocwa ngelixa kucocwa.
Phantsi kweemfuno ezisisiseko zokufumana rhoqo i-aluminium alloy melts kunye ne-billets ezikumgangatho ophezulu, iteknoloji yokunyibilikisa kunye nokukhupha kufuneka ihlangabezane neemfuno zokusebenza kakuhle kwemveliso ye-bulk kunye nomgangatho wemveliso owenziwe ngokwezifiso. Ukusasazwa kwe-automation ye-workshop kunye nemveliso ekrelekrele kunokuphucula kakhulu ukusebenza kakuhle kwemveliso kunye nokuhlangabezana neemfuno zeemveliso ze-bulk. Kwangaxeshanye, ukukhawulezisa ukukhuthazwa kwetekhnoloji yamva nje yokucoca i-melt kunye netekhnoloji yokukhupha kunokuphucula ngempumelelo iimfuno zomgangatho weemveliso ezenziwe ngokwezifiso, kwaye ekugqibeleni kongezelelwe bubukrelekrele kunye nokuzenzela. Itekhnoloji edibeneyo iphucula ngokupheleleyo uzinzo, ukhuseleko kunye nokuthembeka kwemveliso ye-workshop, kwaye iqinisekisa uhlobo oluphambili lwe-workshop malunga nokukhuselwa kwendalo kunye nokonga amandla.
Ixesha lokuthumela: Agasti-15-2022